Manufacturing

Industrial Manufacturing – Managing Process Water and Wastewater

Hydroflux provides specialised process water and wastewater treatment solutions tailored to various types of manufacturing facilities, ensuring compliance, sustainability, and operational efficiency. From process water treatment to advanced trade waste management, our solutions help manufacturers maintain high-quality water standards while meeting stringent hygiene and environmental regulations.

If you are looking for Hydroflux’s expertise in Food & Beverage, Dairies, or Meat & Poultry wastewater treatment solutions, please click on the links.

Hydroflux’s Proven Track Record in Water and Wastewater Treatment for Various Types of Manufacturing Operations

With extensive experience and expertise, we specialise in developing tailored water and wastewater treatment solutions that address the unique water needs of each manufacturing facility and its operations. Our team understands the complexities of water treatment and the unique conditions faced in manufacturing. No operations and processes are identical and as such, we believe in the importance of tailored solutions.

View the photo gallery below for examples of plants Hydroflux has constructed for the Manufacturing Industry

Scroll down the page or click on the links to go directly to Process Water Solutions, our Design and Construct capabilities or our Support Services

Wastewater Treatment Solutions for Manufacturers: Ensuring Compliance and Sustainability

Hydroflux offer turnkey plants and system upgrades that integrate with existing infrastructure designed to manage a wide range of contaminants, including suspended solids, fats, oils, grease (FOG), heavy metals, nutrients, PFAS, and chemical residues.

Hydroflux takes a customised approach to the unique wastewater characteristics and discharge requirements for industrial wastewater treatment, leveraging proven technologies such as Dissolved Air Flotation (DAF), biological treatment, and advanced filtration to deliver cost-effective, low-maintenance solutions that ensure compliance, optimise performance, and support sustainable water management.

Some of our key processes and technologies include:

Hydroflux is Australia’s leading wastewater treatment company, dedicated to enhancing the sustainability of manufacturing operations through innovative wastewater and trade waste treatment solutions. Our expertise ensures manufacturers optimise water use, reduce waste, and maximise opportunities for water reuse.

For more information or to discuss your specific requirements, please contact us.

Tailored Process Water Treatment Solutions for the Manufacturing

Hydroflux provides tailored process water treatment systems that meet the strict hygiene, quality, and regulatory standards required for all type of manufacturing facilities. With extensive experience across various sectors, Hydroflux ensures that businesses have access to high-quality, reliable, and sustainable process water to support their operations.

Hydroflux provides a comprehensive range of hygienic and non-hygienic process water treatment solutions designed to meet the specific needs of industry, including:

• Multimedia Filtration (MMF) – Removes suspended solids and particulates.
• Granular Activated Carbon (GAC) Filtration – Eliminates organic compounds, chlorine, and taste/odour issues.
• Ion Exchange Systems – Softens water by removing hardness-causing minerals.
• Ultra Filtration (UF) – Utilises hollow fibre membranes to remove suspended and colloidal solids
• NX Nano Filtration (NF)  – Employs advanced crossflow NX membranes to eliminate suspended solids and targeted dissolved contaminants.
• Reverse Osmosis (RO) – A high-pressure filtration process that removes dissolved contaminants, including salts, organic compounds, and other dissolved impurities

Comprehensive Design and Construct Services

Hydroflux provides comprehensive design, construction, and support services for manufacturing facilities needing new, or upgraded process water or wastewater treatment plants, or simply require operational expertise.

Our turnkey solutions cover everything from custom system design and equipment selection to full-scale construction, installation, and commissioning. We offer ongoing support, including preventative maintenance programs, operator training, chemical optimisation, and 24/7 technical assistance. With remote monitoring through HyCONNECT™, we provide real-time diagnostics and troubleshooting, ensuring long-term performance, minimal downtime, and cost-effective operation for every plant.

End-to-End Wastewater Treatment Solutions with Expert Project Execution

With a team of qualified civil, mechanical, chemical, and electrical engineers, as well as experienced project managers, site supervisors, commissioning engineers, and service technicians, Hydroflux offers flexible contract options, ranging from equipment design and supply to full turnkey installations with  expert execution at every stage. For peace of mind, all projects are conducted under externally approved occupational health and safety, and environmental management systems.

Our offices across Australia provide a strong local presence, ensuring seamless project management from design through to installation. Additionally, Hydroflux offers post-installation routine service contracts to maintain system performance and longevity.

Below is a 3D drawing of a treatment plant recently constructed comprising HyDAF dissolved air flotation, sludge dewatering, multimedia filtration, Ion exchange and a range of chemical processes.

Comprehensive Support for Industrial Water & Wastewater Treatment Plants

Hydroflux is a trusted partner for industry, providing end-to-end water and wastewater treatment solutions. Beyond system design and installation, Hydroflux offers chemical optimisation, preventative maintenance, biological plant modelling, and remote monitoring, ensuring long-term reliability and performance for every plant.

Chemical Optimisation

Hydroflux offers a comprehensive range of proprietary chemicals, including coagulants, antiscalants, acids/alkalis, oxidising/reducing agents, and proprietary cleaning and sanitising products. These chemicals are formulated to optimise process water feed conditioning before and after treatment, or enhancing the performance of your wastewater treatment plant. Our chemists work closely with the project delivery team to develop a site-specific chemical program that ensures maximum treatment efficiency and cost-effectiveness.

Preventative Maintenance & Service

To guarantee consistent performance from day one, Hydroflux provides customised service and maintenance programs. Our engineers and technicians discuss preventative maintenance strategies during the construction phase, offering routine service, periodic overhauls, and full plant operation support. Our service team is available 24/7 to respond to unforeseen breakdowns, ensuring uninterrupted plant operation.

Remote Monitoring

All Hydroflux process water treatment plants come equipped with our proprietary HyCONNECT™ remote monitoring system, providing instant online technical support and troubleshooting. For remote locations with limited connectivity, we offer specialty monitoring solutions to ensure continuous system oversight. No matter where your facility is located, Hydroflux specialists are just a call away, ready to assist with real-time diagnostics and performance optimisation.

Sustainable Solutions

As Australia’s first certified carbon-neutral water and wastewater chemical supply and service business, we focus on sustainability. Developing and delivering sustainable solutions for treatment plant operation and maintenance is at the core of what we do. Our equipment is the most sustainable in the ANZ-Pacific market and is also carbon-neutral. Click here to find out what this means for you.